It should be emphasized that every patio laying project comes with many implications and the instructions to follow are merely general guidelines.
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Consideration One
First and foremost, if patio is to be laid adjacent to your house or garage you must ensure that the finished level is at least 150mm below your damp course (DPC). If existing ground does not allow this you must excavate the ground allowing 50mm (2”) for a sub-base approximately 25mm (1”) for concrete mix and the thickness of the slab. Slabs vary in thickness but are usually between 32 and 50mm.
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Consideration Two
The patio should slope away from the house and excavation should allow for this and consideration should be given to where the surface water will drain.
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Consideration Three
You always need to have your cuts at the least visible edge. Try to have your start point where there will be whole slabs closest to the door or the path commonly used.
How to Lay the Patio
There are two ways to lay a patio but the initial steps remain the same, and this only applies if the base is virgin soil e.g. if the patio is laid on an existing concreted area, sub-base is unnecessary. Unless the ground has been made substantially stable you will need to take the following steps.
Lay 2” of ¾ to dust as a sub-base, raking out to get as close to desired level as possible. Hire a compactor plate and run this over the entire area, ensuring that every part is compacted. This ensures that years of the weight of the slabs plus people walking on it will not compact it further resulting in slab movement. There are many examples of patios laid incorrectly, “if you job is worth doing, its worth doing well”
Once the sub-base has been laid there are two standard ways in which you can proceed. A small area lends itself to using a wet sand cement mix of seven sand to one of cement with a plasticizer additive. Spread the mortar and lay the slab checking its level and desired fall.
A large area is best laid by placing screeding bars on top of your sub-base and leveling. Set a second bar and level using the first as your reference. Mix a semi dry, sharp sand and cement mix (again seven sand to one cement but with no plasticizer additive) and fill in between the screeding bars. Use a straight edge and place on top of the screeding bars then slide over the bars, thus screeding the area. Remove the bars and carefully fill in the remaining gaps where the bars were.
At this point it is merely a case of laying your slabs down with the required gaps in between and using a mallet, tap the slabs down which compresses the screed beneath and ensures a nice stable slab.
Landscapers Tip
The fall away from the house is indicated when the bubble of your spirit level is touching one line of the centre mark.
Grouting
Grouting is a very time consuming part of laying a patio unless a specialized grouting compound is used, which consists of an air cured epoxy compound that you simply brush into the joints and it cures.
The only one that our contracting teams have found to not have any flaws is Romex Easy and comes in grey and neutral. |